PDIS-16 · Physics-Driven Infrastructure Stability

The X-ray for infrastructure.

SCADA and PLCs watch fixed thresholds — a tripwire that only fires after damage is done. PDIS-16 continuously runs the laws of physics across your assets, imaging their true internal state and catching the drift toward failure long before an emergency trip.

Fully developed & working No new hardware No black-box AI
Composite drift · live asset MONITORING
Drift D(t)
0.31
State
TRACKING
Basis
PHYSICS

A threshold tells you you're already in trouble. Physics tells you you're heading there.

The same asset, the same signal — seen two ways. One waits for a limit to break. The other watches the physical drift the entire time.

Standard control systems

SCADA / PLC
Reactive · single-parameter limits · fires after the breach
The alarm only sounds once the limit is crossed — by then the damage is already happening.

PDIS-16

PHYSICS
Proactive · multi-domain causality · flags the drift early
The same signal is flagged as physical drift while every number is still inside the green band.

Almost every catastrophe began as a minor signal the screen showed as normal.

Real, publicly documented failures — and the small, dismissable moment where continuous physics would have seen what a threshold could not.

CSB · 2005

An overfilled tower

Texas City refinery
1How it started
During a routine startup a tower was slowly overfilled. The level reading looked plausible; nothing alarmed.
2What SCADA saw
One level sensor, reading in-range. No limit was broken, so no threshold tripped.
3What PDIS-16 sees
It continuously checks whether what flows in matches what flows out and what the vessel can physically hold. That imbalance shows as drift — hours before an overflow.
CSB · 2010

A reading explained away

Macondo well
1How it started
A pressure test showed an anomalous reading. Conflicting gauges let the crew rationalise it as an instrument quirk.
2What SCADA saw
Individual gauges, each treated in isolation. Nothing forced the readings to agree with each other.
3What PDIS-16 sees
It cross-checks related readings against physical law. A pressure that cannot coexist with the rest of the system's state is flagged — not talked away.
NTSB · 1999

A surge behind a frozen screen

Bellingham pipeline
1How it started
A relief valve kept slamming shut, sending pressure surges down an already-weakened line.
2What SCADA saw
The control screen became unresponsive at the critical moment, masking the rapid pressure spikes.
3What PDIS-16 sees
It watches for physically impossible rates of change at the edge — so a surge is caught even when the control-room display stalls.
CYBER · manipulated telemetry

When the telemetry lies

Stuxnet · Oldsmar · Ukraine grid
1How it started
Malware replayed recorded “normal” sensor values while equipment was driven to destruction; elsewhere, a setpoint was changed remotely to a dangerous level while the screen stayed calm.
2What SCADA saw
Authenticated data that looked completely normal — because SCADA displays whatever it is given.
3What PDIS-16 sees
Every reading is checked against what physics permits. A value manipulated to look normal but inconsistent with physical law is rejected — you can fake a sensor, you can't fake physics.

Unlocated faults drain profit. PDIS-16 finds the root cause.

When a plant trips without a clear cause, time isn't just lost — it's wasted chasing ghost alarms, swapping healthy parts, and risking secondary damage.

Generic alarm Manual inspection Trial part swaps Extended downtime — high cost & waste
Physical root cause Targeted repair Immediate restart — maximised uptime

Availability

uptime vs planned run time
TODAY
SCADA trips the plant after a limit breaks, then a long diagnostic search begins.
PDIS-16
Pinpoints the exact asset and what is physically drifting, so crews target the fault instead of hunting for it — cutting mean time to repair.

Performance

actual speed vs ideal speed
TODAY
Operators slow the line to avoid nuisance trips from unverified sensor noise.
PDIS-16
Continuous physics validation lets assets run closer to their rated capacity with confidence, not caution.

Quality

good output vs total output
TODAY
Sensor drift and subtle misalignment produce out-of-spec output before any limit switch trips.
PDIS-16
Flags physical drift while values are still in the green band — catching the problem before it becomes scrap.

One drift number per asset, grounded in physics — not a guess.

01

Continuous physics

Runs the governing laws of each asset every cycle, so a flag means physics was violated — not that a pattern looked unusual.

02

Sees drift early

Tracks the slow slide toward failure while every reading is still inside nominal limits.

03

Cross-sensor causality

Forces related readings to agree with each other and with physical law — catching the impossible, including manipulated data.

04

Fits your control room

Designed to integrate into the SCADA and PLC systems you already run — no new hardware, no changes to your control logic.

05

Fails loud, never silent

Every asset is either fully monitored, degraded-but-flagged, or halted and logged. It never quietly produces numbers it can't stand behind.

06

Evidence you can audit

A tamper-evident record every alert traces back to — built for insurers, regulators and asset owners.

See what's happening behind the screen.

How PDIS-16 turns raw telemetry into physics you can trust.

Explore the technology